How to Mitigate Lens Flare in Embedded Vision Systems: Technical Insights and Best Practices

In embedded vision applications, lens flare can significantly degrade image quality and affect system reliability. This hinders the ability to obtain accurate information, which is essential for making real-time decisions. When a bright spot appears in an image, any information within that area is often lost, making it difficult to accurately process the scene.

Lens flare occurs when non-image-forming light is scattered or reflected within the optical system, resulting in unwanted artifacts. These artifacts can take the form of a hazy overlay, reduced contrast, or rings and circles of various colors, depending on the light source and lens characteristics. While lens flare is a known challenge, it can be identified by its shape patterns and minimized through best practices.

Let’s explore what lens flare is, and then practical ways to reduce or eliminate it—ultimately helping you enhance image quality in embedded vision systems.

What Is Lens Flare in Embedded Vision?

Any light that is scattered or reflected unintentionally within the optical path is considered flare. This stray light can originate from internal reflections of various components, such as lens elements, the sensor surface, the barrel, the camera enclosure, mechanical parts, filters, or even the protective cover glass.

Image 1: Off-axis bright light causes internal reflections (lens flare) within lens elements

As you can see in the above image, regular light rays (orange) from the sun follow their normal path, directly reaching the image sensor. In contrast, some light rays (red) are reflected off lens surfaces, resulting in noticeable flare.

Sometimes, light rays originating from sources outside the field of view (FOV) can still enter the optical system, reflecting or scattering within the lens elements, which results in lens flare.

The image below shows stray light entering outside the lens’s FOV.

Image 2: Stray light from outside the camera’s angle of view

 

What Are the Types of Flare?

Let’s see the types of flare and how they can be identified in the following sections:

Veiling flare 

The veiling flare is caused by scattered internal light when a bright light source, such as the sun, is outside the angle of view, but its rays reach the front portion of the lens. It causes a haze of low contrast, which washes away the darker areas of the image, resulting in reduced contrast.

This scattered light creates a hazy overlay across the entire image, leading to a noticeable loss of contrast.

Ghosting flare

Ghosting flare differs from veiling flare in that it produces distinct visual artifacts within the image. It occurs when a bright light source, either inside or near the field of view, reflects off multiple lens elements or surfaces inside the optical system.

These internal reflections appear as clearly defined shapes, typically rings, circles, or multi-colored spots, depending on the number of lens surfaces involved and their coatings. Unlike the soft haze caused by veiling flare, ghosting flare is more localized and structured, often mimicking the shape and pattern of the internal lens configuration.

Best Practices of Flare Testing: What Works and What Doesn’t

Simulating lens flare accurately is challenging because most flare artifacts arise from real-world imperfections such as manufacturing tolerances, surface polishing inaccuracies, and coating inconsistencies. These factors are hard to model precisely using simulation software.

To determine whether the level of flare in an optical system is acceptable, a controlled testing setup is required, involving:

• An image sensor with a defined size ​
• A light source with defined intensity ​
• Lens model with known surface reflectivity​

The testing should include multiple incident angles, light sources, and wavelengths (across the visible or IR spectrum, depending on application) to cover typical operating conditions.

Metrics to Assess Flare

The S-Ratio (Scattering Ratio) and E-Ratio (Encircled Energy Ratio) are commonly used metrics. These provide a quantitative measure of the amount of unwanted light present in an image compared to the total amount of useful light.

But these metrics alone are not fully conclusive when it comes to assessing the flare. Because it assumes an improper optical surface with more scratches, and also, light sources are simplified and are not modeled accurately. It ignores migration details like the sensor’s crosstalk and the sensor’s reflectance. This level of flare evaluation can be helpful for initial flare sanity.

Flare Mitigation in Embedded Cameras

Optical design considerations

• Reduce the number of refractive surfaces to minimize internal reflections​
• Choose doublets or aspheres strategically to reduce stray paths​
• Optimize lens curvature and spacing to avoid direct back-reflection paths​
• Use low-reflection sensor cover glass or apply internal AR coatings

The AR coating is optimized for the system’s operating spectral band (e.g., visible 400–700 nm, NIR 850 nm)

• Choose coatings with low average reflectance (Ravg < 0.25%) and low peak reflectance (Rmax < 0.5%). Typically, Ravg is 0.5% and Rmax is 1%, which are industry standards.
• Coatings should withstand humidity, temperature shifts, and mechanical wear

Mechanical design considerations

The barrel is made of metal or plastic. Metals such as aluminum are anodized, meaning that they are coated with black. The amount of reflection from the black also counted. The minimum amount of reflectance material should be chosen.

• Avoid shiny or reflective surfaces inside the lens barrel or housing
• Consider using shields or hoods to limit off-axis light

e-con Systems Advances Embedded Vision Through Smart Flare Mitigation

Since 2003, e-con Systems has been designing, developing, and manufacturing embedded vision cameras. Our engineering process includes controlled flare testing under real-world conditions, guided by industry standards such as IEEE P2020–2024, to ensure reliable and consistent image quality. Additionally, our camera domain experts validate image performance throughout the development process, ensuring that each camera is optimized for practical scenarios.

We also offer a range of HDR cameras equipped with custom development kits based on platforms such as the NVIDIA Jetson family, Qualcomm, and others. These cameras perform reliably in challenging lighting conditions—from bright daylight to dark night environments.

Housed in rugged enclosures rated up to IP69K, they provide maximum protection against dust, water, and extreme weather conditions, making them ideal for outdoor and industrial applications.

Use our Camera Selector to find your cameras quickly and easily!

To get expert support on camera integration for your vision applications, please write to camerasolutions@e-consystems.com with your requirements.